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Environment & Quality


We are committed to earning corporate trust by pursuing quality and protecting the environment.

In addition to pursuing high quality in printing solutions, we are continuously conducting environmental conservation activities to fulfill our social responsibilities. Ricoh Printing Systems will earn customer trust in every way possible.

Thorough Quality Management System

ISO9001 Certified

We have obtained certification for ISO9001, the international standard for quality management systems.
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Analysis and Simulation

We analyze the heat and behavior of key printer parts. Reliability is built in from the development stage, leading to optimal conditions.
Carrier behavior analysis (Winner of Japan Society of Mechanical Engineers Award)
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Advanced Facilities Development And Production Technologies

In order to achieve the world leading products, we perform all development at our own plants, from parts to commercial products. One example is the asymmetric aspherical lens we use in our high-speed/high precision laser printers. We developed everything needed for this part in-house, including the machine tools for mass production, pursuing extreme part quality. Most other critical parts, such as the polygon mirror, are also produced in-house.

Asymmetric aspherical lens and polygon mirror

Asymmetric aspherical lens grinding machine (Winner of Japan Society of Mechanical Engineers Technology Award)
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Unswerving Commitment to Environmental Conservation

ISO14001 Certified

We have obtained certification for ISO14001, the international standard for environmental management systems. We are putting it to use in environmental management and environmental risk avoidance.
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Commitment to the Environment

Ricoh Printing Systems is committed to realizing environmental conservation and profit creation simultaneously by aiming at "environmental management", to create new economic value through environmental conservation activities. For this reason, environmental considerations are taken into account in every aspect of management, and the reduction of environmental burden is promoted in every field of our business activities. Specifically, we are beginning to propose products that pose little burden to the environment through the use of "environment-related technology", and at a fundamental level all staff members participate in environmental conservation activities such as energy and resource conservation, CO2 emissions reduction at manufacturing and shipping, recycling of waste materials, and reduction of final disposal volume. We have been steadily producing positive results since the time of our former entity. Also, Ricoh Group is proceeding green procurement while strengthening cooperation with its domestic and overseas vendors, and is scheduled to complete a production system structure compliant with European RoHS directives during Fiscal 2004. Furthermore, we are actively proceeding with activities that contribute to society, and are cooperating with NPOs and local peoples in countries around the world on forest ecology conservation activities.

[Example] Fiscal 2003 Achievements of the Katsuta Plant
(compared to Fiscal 2002)
1. Power consumption in production/unit produced: 5.1% reduction
2. Waste (amount reclaimed): 65.8% reduction
3. Environmentally-compliant products registered: roughly 60% of new products
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Major Environmental Conservation Activities

· Prevention of global warming
· Protection of the ozone layer
· Reduction of chemicals
· Reduction of waste
· Development of environmentally sound products and more

Factory water treatment plant

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RPS Green Procurement Guideline

1. Purpose

Every supplier for Ricoh Group shall establish their environmental management system.
"Green Procurement Guideline" was established and published in order to procure raw materials / parts / products with less environmental impact.
The purpose of the Green Procurement Guideline is to make supplies well aware and thoroughly understood of the intention of Ricoh Group to obtain information of and control the status of chemical substances contained in a part or material constituting Ricoh Group brand imaging system equipment product, and to ban or reduce the use of environmentally sensitive chemical substances, for the ultimate goal of reducing the impact of Ricoh products as a whole on the environment.
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2. Scope of Application

1) Scope of application to products
  The guideline apply to instruments and products with Ricoh Group brand.
2) Scope of application to parts, raw materials and units
    1. A part or material constituting the main body, peripheral equipments, or optional parts, etc. of products
  2. Packaging materials and packaging parts of instruments and products Note) Excluding packaging materials and material handlings used for delivery
  3. Instruction books
  4. Parts for service
  5. Consumables for manufacturing such as grease, adhesives, double-faced adhesive tape, packaging tape, etc.
  6. Containers of Supplies aluminum tubes of photosensitive drums, instruction books and packaging materials
Note) Separate provisions shall apply to toner, ink, the layer coated with photosensitive materials, transfer paper, thermal paper etc.
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3. Definition of Terms

1) Banned substances
  Substances banned from being contained in a part or material constituting products.
2) Substances subject to regulated use
  Substances of which use in a part or material constituting products for certain purposes only are banned. The said subjects may be reviewed from the viewpoint of environmental impact and safety, as well as social conditions.
3) Substances subject to controlled use
  Substances of which status of content in a part or material constituting products must be grasped and controlled.
4) Existence (content)
  Refers to the fact that substances are added, mixed or bonded to a part or material constituting products, whether or not it is intentional. In addition, cases when substances are mixed or bonded to products unintentionally in manufacturing processes are also included.
5) Intentional addition
  Refers to the fact that said substances are used for the purpose of improving the performance of a part or material, or changing its characteristics. In addition, when said substances are used in manufacturing process, etc. and so it is clear that they are contained in the final products, it is also regarded as intentional addition. But, impurities are excluded.
6) Existence other than intentional addition
  Refers to the case when said substances are contained in natural materials and cannot be removed technologically in the refining processes, also when they are mixed or bonded unintentionally in manufacturing processes. Refers to so-called impurities.
7) Existence threshold
  Content of a substance included in a part and material, or the maximum latitude of content density.
In the case of complex part that has multiple substances (materials) inside, the content density is defined as density in Homogeneous Material containing the subject substance, not as the value defining the whole part as a denominator.
8) Homogeneous Material
  Refer to a material which cannot be mechanically separated into two or more different materials.
The following are some examples of homogeneous material.
Metal alloy, polymer alloy, chemical compounds, etc.
Paint, adhesive, ink, paste, plastic polymer, glass powder, ceramic powder, etc.
A part applied with paint, print or plating can be mechanically separated into material part and coating of paint, ink or plaiting.So, each of these is a homogeneous material. "Mechanical separation" means that a material is separated into pieces by mechanical actions such as removing screws, cutting, crushing, grinding, polishing and so forth.
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4. Establishment of Environmental Management System (EMS)

every supplier for Ricoh Group completed establishing their environmental management system, and it is mandatory for new suppliers to establish the system.
Establishment Conditions
  Acquiring one of the following certification systems is necessary to complete the establishment of Environmental Management System (EMS)
  1) 14001 ISO certification systems
  2) Third-party’s Environmental Management System certification system
  *Responsible Care (RC / Japan Responsible Care Council)
*EMAS (Europe)
*KES Step 2 (The Miyako Agenda 21 Forum)
*Eco-Action 21 (Ministry of the Environment)
*Eco-Stage 2 or higher (UFJ Institute Management Systems)


Application Procedure
  Submit "Registration to Establish the Environmental Management System" (see Exhibit 8).
Also submit "Attestation to the Environmental Conservation Activities”
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5. Green Procurement standard

5.1 Banned substances
Substances listed in table 1 are banned from existing in products of Ricoh Group brand.

5.2 Permissible densities
Permissible densities (existence thresholds) are listed in the table 1,The permissible density applies to homogeneous material. Therefore, the permissible density of compound parts does not refer to permissible density of a unit of such parts, but that of each constituting material of such parts.

5.3 Survey response format
The JGPSSI has established rules and requirement for arranging data and other information when answering green procurement survey,and has developed a survey response format (data format,see Exhibit 8)

Table 1 [Banned substances]
No. Name of Restricted Materials Threshold(*1) Example
1. Cadmium and Cadmium Compounds 100ppm and below Paint,ink,resin
materials,etc.
2. Hexavalent Chromium Compounds 1,000ppm and below Paint,ink,etc
3. Lead and Lead Compounds 1,000ppm and below Soldering and metal
component,etc.
4. Mercury and Mercury Compounds 1,000ppm and below Battery,
Pigment,paint,etc.
5. Tributyl Tin Oxide (TBTO) - Antiseptic,mildewcide,
etc.
6. Tributyl Tins(TBTs) & Triphenyl Tins(TPTs) - Antiseptic,mildewcide,
etc.
7. Polybrominated Biphenyls (PBBs) 1,000ppm and below Resin flame
retardant,etc.
8. Polybrominated Diphenyl Ethers(PBDEs) 1,000ppm and below Resin flame
retardant,etc.
9. Polychlorinated Biphenyls(PCBs)
-
Insulating,lubricant,
etc
10. Polychlorinated Naphthalenes(PCNs) (Cl=>3) - lubricant,paint,resin
stabilizer,etc
11. Chlorinated Paraffins(Short chain) 1,000ppm and below Resin flame retar
dant,,resin plastic,
etc.
12. Asbestos - Electric insulator,
friction material,etc.
13. Azo Colorants(*2) - Paint,ink,etc
14. Ozone Depleting Substances - Refrigerant,blowing
agent,etc.
15. Polychlorinated Terphenyls(PCT)
-
Insulating,lubricant,etc
16. Perfluorooctanesulfonic acid and its salts(PFOS) (*4)
1,000ppm and below (*3)
 
(*1) Use of chemical substances in Table above exceeding the threshold limit is prohibited.
  Only intentional addition of substances marked with "-" in the "Threshold" column is prohibited.
(*2) It is applicable to textile articles, leather products or part of leather products, intended to come into contact with the skin (or mouth) directly and for an extended period.
(*3) The content below the threshold limit value is acceptable, even if the substance is contained by intentional addition. 
  The threshold limit value is 50ppm for only preparations (grease, oil)
(*4) Those perfluorooctanesulfonic acid and its salts (PFOS) derived from the following molecular formula are controlled.
[Molecular formula] C7F17SO2X(X=OH, Metal salt, halide, amide, and other derivatives including polymers).

Please note that as for the 4 heavy metals used for packing materials listed in the table below, the total existence threshold is 100ppm.
Exempt: Packaging materials and material handling used at the time of delivery of parts or materials.
Name of substance Content threshold Usage
Cadmium·Hexavalent·Lead·Mercury Total 100ppm Packaging material

Table 2 [Exceptional cases]
Level Subject
Lead and lead
compounds
1. Steel material containing lead (0.35 wt% or less)
2. Aluminum alloy containing lead (0.4 wt% or less)
3. Copper alloy containing lead (4.0 wt% or less)
4. Electronic ceramics parts (Piezoelectric material, dielectric materials, etc.)
5. Glass material used in cathode ray tubes (Braun tube), electronic components (LD, CCD, LED array, resister, thermistor), Fluorescent tubes (xenon, cold cathode tube)
6. High melting point solder (Sn/Pb solder with Pb = 85 % or more Pb)
7. Lens array [Under application process for RoHS exempt]
8. Solder containing more than two kinds of elements used for the contact point of microprocessor package and pin, with over 80wt% and less than 85%wt of lead content.
9. Solder to form secure electric connection between semiconductor die inside of IC flip chip bonding pacage and carrier
Mercury and mercury
compounds
· Small-size fluorescent lamp (5mg/unit or less)
· Straight fluorescent lamps (10mg/unit or less for halophosphate, 5mg/unit or less for triphosphate with normal lifetime, 8mg/unit or less for triphosphate with long lifetime)
· Button battery, Button cell battery (2wt%)(*1)
Perfluorooctanesul-
fonic acid and its salts (PFOS)
· Photoresists or anti reflective coatings for photolithography processes
· Photographic coatings applied to films, papers, or printing plates.
· "Mist suppressants for non-decorative hard chromium (VI) plating and wetting agents for use in controlled electroplating systems" where the amount of PFOS released into the environment is minimized, by fully applying relevant best available techniques.
(*1) The threshold of content of mercury in batteries shall be calculated by the mass of mercury in proportion to the total mass of the battery (in other words, mercury concentration per one battery), in the same way as defined in EU Battery Directive.

5.4 Nonuse of Banned Substances Contained inside of Product
•Certificate Presentation
Submit the attestation when it is possible to guarantee that no banned substance is contained inside of raw materials / parts / products delivered to Ricoh Group both today and in the future.
Submit “Attestation to the nonuse of banned substances in products of Ricoh Group” (Exhibit 8).


5.5 Substances subject to regulated use
Chemical substances listed in Table 3-1 are banned from being added intentionally in a part or material constituting Ricoh Group brand imaging system equipment products only for specific purposes.
Table 3-2 indicates control level of substances subject to regulated use, examples of their purposes and uses,content threshold and the period when their delivery is prohibited. Substances of which thresholds are not indicated in the table are banned from being intentionally added only.

Table 3-1 [List of substances subject to regulated use]
No. Name of substance JIG list
1. Polyvinyl chloride (PVC) Level B

Table 3-2 [Ricoh criteria for managing substances subject to regulated use]
Name of substance Subject Threshold
Polyvinyl chloride (PVC)
· Internal harnesses of devices for exclusive use by Ricoh Group
  Example) Electric wires, general AC and DC harness that use connectors, etc., high voltage harness and output lead wire of high voltage power supply that are registered in the Electronic Parts Authorization System (ΣE)
· Plastic parts and sheets exclusively used by Ricoh Group
-
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6. Substances subject to controlled us

With respect to chemical substances listed in Table 4, information of their content in a part or material constituting Ricoh Group brand imaging system products must be grasped and the content controlled.
With respect to substances “Level B” subject to controlled use, information as to whether or not they are contained by intentional addition, and their content volumes must be grasped and their use must be controlled.
With respect to substances “C” subject to controlled use in Table 4, information as to whether or not they are contained by intentional addition must be obtained and their use must be controlled.


Table 4 [Substances subject to controlled use]
NO. Chemical Substances CAS.NO. Level JIG list
1
Brominated flame retardant (#1)
-
B List B
2
Antimony and its compounds
-
B List B
3
Arsenic and its compounds
B List B
4
Beryllium and its compounds
-
B List B
5
Bismuth and its compounds
-
B List B
6
Nickel and its compounds (#2)
-
B List B
7
Selenium and its compounds
-
B List B
8
Radioactive substances
-
B List A
9
Phthalates
-
B List B
10
Pentachlorophenol and its salt and esters 87-86-5 C
-
11
Chlorine and its compounds
-
C
-
12
Bromine and its compounds
-
C
-
13
Fluorine and its compounds
-
C
-
14
Antimony trioxide 1309-64-4 C
-
15
Cobalt and its compounds
-
C
-
16
Lithium and its compounds   C
-
17
Vanadium and its compounds
-
C
-
18
Refractory ceramic fibres(#3)
C
-
19
Cyanogen compound
-
C
-
20
Organophosphorus compounds
-
C
-
21
Organotin compounds
-
C
-
22
Benzene 71-43-2 C
-
23
BisphenolA   C
-
24
Nonylphenol 84852-15-3 C
-
25
4-octylphenol 1806-26-4 C
-
26
Medium chain chlorinated paraffines Long chain chlorinated paraffines    
#1 Brominated flame retardants excluding PBBs and PBDE
#2 As for Nickel, it dose not include its alloy (e.g. stainless steel)
#3 Refractory ceramic fibres subject to EU WEEE directive
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7. Ricoh Criteria for chemical substances used in manufacturing processes

7.1 Banned substances
Ozone depleting substances and chloric organic solvents are banned from being used in manufacturing processes. The ozone-depleting substances, listed in table 4 are banned, but they may be used in the exempt cases. For specific names of substances, please refer to Table 5 “Substances listed in the Annex to Montreal Protocol”. The chloric organic solvents, substances listed in table 5 are banned.

Table 5 [Ozone depleting substances]
Name of substance Group in Montreal Protocol Exemption
Chlorofluorocarbones (CFC) Annex A Group I Refrigerant within refrigeration machine and air conditioner and the like,
Fire extinguish agent,
Quarantine fumigation at the time of export and import
Halons Annex A Group II
Other chlorfluorocharbons (CFC) Annex B Group I
Carbon tetrachloride Annex B Group II
1,1,1-Trichloroethane
(Methyl chloroform)
Annex B Group III
HBFC Annex C Group II
Bromochloromethane Annex C Group III
Methyl bromide Annex E Group I
Hydrochlorofluorocarbons (HCFC) Annex C Group I Refrigerant within air conditioner and the like,
Use in manufacturing process of electronic components

Table 6 [Chloric organic solvents]
Name of substance CAS No.
Trichloroethylene
79-01-6
Tetrachloroethylene
127-18-4
Dichloromethane
75-09-2
Carbon tetrachloride
56-23-5
1,2- dichloroethane
107-06-2
1,1- dichloroethylene
75-35-4
cis-1,2-Dichloroethylene
156-59-2
1,1,1- trichloroethane
71-55-6
1,1,2- trichloroethane
79-00-5
1,3-dichloropropane
542-75-6
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8. Certificate Presentation

1) Nonuse of Banned Substances Contained inside of Product
  Submit “Attestation to the nonuse of banned substances in products of Ricoh Group
* Nonuse of banned substances Certificate [ PDF:81.2K ]
2) Survey response format
  The JGPSSI has established rules and requirement for arranging data and other information when answering green procurement survey,and has developed a survey response format
* GreenSurveyTool [ xls:697K]
3) Establishment of Environmental Management System (EMS)
  Submit "Registration to Establish the Environmental Management System"
* Registration to Establish the Environmental
Management System [ PDF:55.1K ]
4) Nonuse of banned substances in manufacturing process
  Submit the attestation if supplier has been eliminating the usage of chlorine organic solvents, or has eliminated in their production process.
* Attestation to the nonuse of chloric organic solvents [ PDF:14.7K ]

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